CountAI deploys AI vision inside your factory — detecting defects, counting output, and monitoring compliance in real time. On-premise. 20 milliseconds.
High-speed cameras capture every inch of fabric at full production speed, frame by frame.
Edge AI processes each frame in 20ms using on-premise Intel compute. No cloud. No latency.
Machine halts instantly. Supervisor alerted. Defect logged and reported automatically.
450+ systems deployed across 7 countries. Detects 15+ defect types at full production speed.
Learn More →Production intelligence for weaving mills. IoT + SAP + AI integration across 3 levels.
Learn More →Automated inspection for dyeing and printing processes.
AI inspection for automotive, medical, and defense textiles.
Whether you're a textile mill or a packaging plant, CountAI has a solution.
95%+ accuracy across 150+ material types
Connect production data to business intelligence
99.9% piece count accuracy
24/7 automated zone monitoring
AI-powered surveillance and access control
Measured across 400 deployed systems
See our full impact report →Trusted by manufacturers across 7 countries
Not marketing language. The words of plant heads, GMs, and operations directors who deployed CountAI inside their factories.
“Before CountAI, we had a dedicated inspection team for every line. Now the AI catches what trained inspectors couldn’t — consistently, at full speed. We’ve reduced our defect rejection rate by over 90% and our customers have noticed the difference in quality.”
“We were sceptical when they said they’d go live in a week. They went live in five days. The free trial was the right decision — the data from the first six weeks was enough to justify a full plant rollout. The ROI was obvious, not theoretical.”
“The on-premise architecture was the deciding factor for us. Our production data never leaves the facility — that’s a hard requirement. CountAI was the only vendor that could meet it without compromise, and the Intel edge hardware is industrial-grade.”
“Japan’s largest circular knitting manufacturer independently evaluated every system on the market and confirmed CountAI as the world’s best.”
Three industries. Three deployments. One consistent outcome: measurable, verifiable impact from week one.
KnitI deployed across multiple plants handling 150+ fabric types on high-speed circular knitting machines. Defect rates dropped by 95% within six months.
Man-Machine IoT deployed across TBM bays. Second-accurate state classification revealed blocked and starved time invisible to operators and supervisors.
High-volume AI counting eliminated 3% excess packaging across high-speed pharmaceutical lines — resulting in millions saved annually.
CountAI deploys cameras, compute, and AI inside your factory — completely free to start. If the results don’t speak for themselves, there’s nothing more to discuss.
Or reach us directly: +91 94447 64909 · WhatsApp · harsha@counton.ai