FACAI — CONNECTED FACTORY INTELLIGENCE

The Intelligence Layer
for Your Factory

FacAI connects your IoT sensors, ERP/SAP systems, cameras, and machines into one AI-powered brain. Real-time decisions at every level — from operator to owner.

What FacAI Does

FacAI is not another dashboard. It's the intelligence layer that sits between your factory floor and your boardroom — speaking to every device, every system, every data source.

1

Multi-Source Data Integration

Connects IoT sensors, SCADA/PLC, ERP/SAP, camera feeds, and machine data into a unified intelligence pipeline. No more siloed data.

2

Real-Time Factory Decisions

AI processes signals from every source and delivers actionable insights to operators, supervisors, and managers — in real time, not in yesterday's report.

3

Financial Intelligence

Every machine signal carries a rupee value. See CPLD per machine, fabric profitability, operator performance, and customer-level P&L — live from your ERP.

4

AI That Learns Your Factory

Self-improving models trained on YOUR production data. Month 12 is measurably smarter than Month 1. The AI learns your machines, your operators, your patterns.

Three Levels of Intelligence

Each level builds on the one before — more data sources, deeper insights, smarter decisions.

Level 1

Floor Intelligence

Data: IoT only  |  For: Operator, Supervisor, Maintenance

  • Real-time machine monitoring and stop classification
  • Pattern detection across shifts
  • Operator dashboard — machines ranked by urgency
  • Supervisor dashboard — fleet efficiency and escalation triggers
  • Maintenance dashboard — inspection queue and preventive scheduling
Level 2

Financial Intelligence

Data: IoT + SAP  |  For: + General Manager

  • CPLD per machine — every alert carries a rupee value
  • Fabric profitability ranking
  • Operator performance scoring
  • GM dashboard — BEP tracker, shift comparisons, CPLD trends
Level 3

Business Intelligence

Data: IoT + SAP + AI  |  For: + CFO, Owner/MD

  • AI-driven pricing signals and reallocation scenarios
  • Supplier scorecard and training ROI measurement
  • CFO dashboard — customer profitability, loss analytics
  • Owner/MD dashboard — factory health score, AI performance, strategic recommendations
  • Accessible from anywhere

What FacAI Connects To

If your factory generates data, FacAI can connect to it.

IoT Sensors & Machine Controllers
SAP / ERP Systems
CCTV & Camera Feeds
SCADA / PLC Systems
Production Planning Systems
Quality Management Systems

Who Sees What

Every role gets the intelligence they need to act — no noise, no clutter, just decisions.

Operator

Machines ranked by urgency, clear actions: Go Now / Attend / Monitor. No guesswork on the floor.

Supervisor

Pattern detection across shifts, fleet efficiency tracking, escalation triggers when patterns persist.

Maintenance

Inspection queue ranked by priority, persistent issue tracking, preventive scheduling based on real data.

General Manager

CPLD trends, fabric profitability, BEP tracker, shift comparisons — financial intelligence from the floor.

CFO

Customer profitability, pricing signals, loss analytics, reallocation scenarios — production data meets financial strategy.

Owner / MD

Factory health score, AI performance metrics, strategic recommendations — accessible from anywhere, any device.

Software-Only Intelligence

FacAI runs on your existing infrastructure. No new hardware. No cameras. No sensors. Pure software intelligence that connects what you already have.

Go-live within weeks, not months. Works alongside KnitI, ConeI, CCTVGPT — or independently.

No new hardware Go-live in weeks Works with existing systems On-premise or hybrid

Industries

Any factory with machines, data, and decisions to make.

Textile Mills (Knitting, Weaving, Spinning)
Tyre & Rubber Manufacturing
Automotive & Auto Components
Pharma & Healthcare
Food & Beverage
General Manufacturing

See FacAI for Your Factory

Get in touch to schedule a demo and see how FacAI can connect every data source in your factory into one intelligent platform.